Friday, November 01, 2019

Samhain Iron Smelt - Nov 2

Saturday November 2

the Wareham Forge

9 am work starts

5 - 6 pm for extraction


The general intent here is to have some numbers on different slag addition approaches within the use of the same furnace.
I propose using roughly the same ore mix and amount (so roughly 26 kg) as the two earlier smelts of 2019
This time clear out all the remaining inside slag, but not add any additional.

June - first use of the stone block
2.8 kg of iron slag added as the first three charges
actual ore addition = 24.2 kg (corrected for water)
bloom was 7.0 kg = 34% yield

October - second use of furnace
about 1/3 (??) of the slag bowl from June was left in place
no additional slag added
ore addition was 26.2 kg (not corrected for water, which is typically 10 %, so to match above = 24 kg)
bloom was 6.2 kg = 24% yield

This stone block furnace is based on the remains at Skogar, Iceland, and represents one possible interpretation based on some of the furnaces built there during, and after, the Viking Age. *

I suspect this will mean a reduced yield (ore into slag bowl)
The smelt is likely going to be a bit 'dry' as well, which may impact on bloom size / shape / density.
Past experience has pretty much shown adding slag at the start improves yield and quality.


* Note : I had been the process of preparing a very detailed report of my own interpretation based on three recently excavated 'Settlement Era' iron processing sites in Iceland. This work was halted with my sudden 'withdrawl' from the 'Firing Ancient Secrets' project - caused primarily due to differences over (lack of) information sharing and overall approach. 
At some point I will return to the considerable work I had undertaken, and publish my own observations as backed by the available published evidence. During my own involvement with 'Firing - Secrets' I had been expressly forbidden by the project leader from sharing ANY of the related information (!)

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February 15 - May 15, 2012 : Supported by a Crafts Projects - Creation and Development Grant

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